Reactor Cascade Startup & Disturbance Response
Interactive 3D tanks-in-series (CSTR cascade) simulator: watch a step, pulse or sinusoidal feed disturbance propagate through a chain of continuous stirred-tank reactors and see how the number of tanks controls how plug-flow-like the startup response becomes.
Continuous manufacturing plants rarely run a single ideal plug-flow reactor — in practice they are built from a chain of well-mixed continuous stirred-tank reactors (CSTRs), and how that chain responds to a feed upset determines how quickly the line stabilises after startup and how a real deviation propagates downstream. This simulator solves the exact mass-balance ODEs for N CSTRs in series in real time, renders each tank as a 3D vessel tinted by its live concentration, and streams animated flow particles down the cascade so you can watch a step change, a transient pulse, or a sinusoidal feed ripple move through the plant. Adjust the number of tanks to see the response sharpen from a single exponential lag toward the sharper, delayed step of an ideal plug-flow reactor — the exact trade-off engineers weigh when deciding between numbering-up and size-up during scale-up.
Solve the real mass-balance ODEs for a chain of continuous stirred-tank reactors (CSTRs) in real time and watch a step, pulse or sinusoidal feed disturbance propagate through the cascade in 3D, showing how the number of tanks controls startup dynamics and deviation handling in continuous manufacturing.
3D · Three.js / WebGL renderer · 60 FPS target · runs fully client-side, no install