Flat Rolling Friction Hill: Roll-Bite Pressure Distribution (2D)
Interactive 2D slab-method model of flat rolling: solves the friction-hill differential equation along the roll bite from both the entry and exit boundaries, locates the neutral point where the two solutions meet, and plots the real contact-pressure curve and roll-separating force -- a genuinely different computation from the 3D twin's closed-form estimate.
This 2D companion to the 3D flat-rolling mill simulator replaces the single closed-form force estimate with the real slab-method calculation used in rolling-mechanics theory: the friction-hill differential equation is integrated numerically along the contact arc from both the entry and exit boundaries, with Coulomb friction capped at the shear-yield "sticking" limit near the peak. The point where the two solutions meet is the neutral (no-slip) point, found directly from the physics rather than from a small-angle approximation. Watch the pressure curve build from the flow stress at each edge up to a peak at the neutral point, compare the resulting roll-separating force against the 3D twin's closed-form estimate, and see the same mass-conservation strip-speed profile driven by the corrected neutral-point location.
Interactive 2D slab-method model of flat rolling: numerically solves the friction-hill differential equation along the roll bite from both the entry and exit boundaries, locates the neutral point where the two solutions meet, and plots the real contact-pressure curve and roll-separating force against the 3D twin's closed-form estimate.
2D · HTML5 Canvas 2D · 60 FPS target · runs fully client-side, no install