Capabilities
The system provides a global planner and task allocator, intelligently distributing jobs across the robot fleet based on real-time conditions. This allows for optimized route planning and efficient completion of tasks, reducing overall operational time.
Traffic control and priority rules are implemented to manage congestion and ensure critical tasks receive preferential treatment. These rules can be dynamically adjusted based on changing circumstances, such as unexpected obstacles or urgent requests.
Comprehensive battery and health monitoring provides continuous insights into the status of each robot within the fleet. This data allows for proactive maintenance scheduling and prevents operational disruptions caused by depleted batteries or equipment malfunctions.
Operations
The system utilizes APIs, dashboards, and incident response tools to facilitate seamless fleet management operations. These components enable real-time monitoring, rapid issue identification, and efficient resolution of any problems that may arise.
Digital twins for testing allow operators to simulate various scenarios and refine allocation strategies before deploying them in the live environment. This iterative approach minimizes risks and ensures optimal performance when transitioning to a production setting.
Examples
Example: Warehouse Fleet Upgrade – This scenario demonstrates how the system can be implemented to optimize warehouse operations by managing a fleet of autonomous mobile robots. Profiling traffic patterns and identifying bottlenecks are key steps in this process.
Deploying new allocator and rules allows for fine-tuning the robot’s behavior based on specific warehouse layouts and operational requirements, maximizing efficiency and minimizing downtime.
Measuring KPI improvements – Tracking metrics such as order fulfillment rates, travel times, and energy consumption provides a quantifiable assessment of the system's effectiveness and identifies areas for further optimization.
Frequently asked questions
How to avoid congestion?
Congestion can be mitigated through dynamic rerouting, where the system automatically adjusts robot paths to avoid bottlenecks. Furthermore, reserving dedicated lanes for specific tasks or traffic types further enhances flow and reduces delays.
How to assign tasks?
Tasks can be assigned using either market-based allocators, where robots compete for assignments based on their capabilities and priorities, or centralized allocators, which are managed by a central control system. The selection method depends on the specific operational needs.
Charging strategy?
An opportunistic charging strategy is recommended, where robots automatically seek out available charging stations based on their current battery levels and pre-defined schedules. This maximizes uptime while minimizing disruption to task execution.
Downtime?
Predictive maintenance, combined with a readily available stock of spare parts, is crucial for minimizing downtime due to equipment failures. Regular monitoring and data analysis help identify potential issues before they lead to significant disruptions.
Maps?
Versioned maps with strict change control processes are essential for maintaining accurate navigation and preventing operational errors. Regularly updating maps ensures robots can adapt to changes in the environment, such as new construction or warehouse layouts.
Safety?
Speed limits and designated zones within the operating area enforce safety protocols and prevent collisions. Integrated failsafe mechanisms automatically halt robot movement if unexpected events or sensor failures are detected, prioritizing human safety.
Scaling?
The system supports scaling through sharded controllers and a robust messaging infrastructure, allowing it to manage increasingly large fleets of robots efficiently. This distributed architecture ensures high availability and responsiveness as the fleet expands.
KPIs?
Key Performance Indicators (KPIs) such as throughput – the number of tasks completed per unit time – latency, or the delay in task execution, and utilization – the percentage of robot capacity being used – are crucial for measuring operational efficiency.
Integration?
Seamless integration with Warehouse Management Systems (WMS) and Manufacturing Execution Systems (MES) is facilitated through established connectors, enabling data exchange and coordinated workflows across the entire supply chain.
Testing?
Simulations and staged rollouts provide a controlled environment for testing new allocation strategies and robot behaviors before deploying them to the live fleet. This iterative approach minimizes risks and ensures a smooth transition to full operational use.
Try it live
Everything above runs in your browser — open Inverse Kinematics (FABRIK) and change the parameters while it is running. Nothing is installed, nothing is uploaded, the whole model lives in one tab.
▶ Open Inverse Kinematics (FABRIK) simulation