AI for Metal Fabrication: Nesting, Throughput, Scrap…

AI for Metal Fabrication: Nesting, Throughput, Scrap Reduction

Optimization of sheet/profile cutting, machine loading and the operation chain for less scrap and more throughput.

In metal construction, margin depends on cutting, order of operations and equipment loading. AI optimizes nesting, sequences, settings and scheduling, reducing scrap and downtime.

2D/3D Nesting for Sheets/Profiles; Minimization of Waste

Trajectory optimization, pierce points, heat zones.

Automatic grouping of parts by thickness/material.

live demo · related simulation● LIVE

MES/ERP: Orders, WIP, Times, Changes

Machine logs; scrap codes; energy consumption.

Nesting optimizers (heuristics/metaheuristics).

Frequently asked questions

What metrics are displayed on the dashboards – scrap, throughput, and OEE?

Dashboards scrap/throughput/OEE.

How do I import CAD/BOM data and normalize material thicknesses?

The system allows you to import CAD and Bill of Materials (BOM) data, which can then be normalized to account for variations in material thickness during the manufacturing process.

How do I run a basic nesting operation and specify cutting parameters?

You can initiate a basic nesting procedure within the simulator and configure relevant cutting parameters such as feed rate and depth of cut to optimize the part layout and machining efficiency.

Can I add scheduling that considers changeovers in the simulation?

Yes, the scheduler allows you to incorporate changeover times into your manufacturing process simulations, providing a more accurate representation of real-world production schedules and minimizing downtime.

▶ Try it live

Everything above runs in your browser — open Earthquake Wave Propagation Simulation and change the parameters while it is running. Nothing is installed, nothing is uploaded, the whole model lives in one tab.

▶ Open Earthquake Wave Propagation Simulation simulation