Fungal mycelium (e.g. Pleurotus or Ganoderma) is inoculated into a mold packed with agricultural waste — sawdust or hemp hurd. Hyphae spread outward from spore points and bind the loose fibers into a solid composite. Colonized fraction P follows classic logistic hyphal-growth kinetics:
dP/dt = r · P · (1 − P)
r(T,H) = r_max · exp(−(T − T_opt)² / (2σ²)) · clamp((H − 50) / 30, 0, 1)
Growth peaks near T_opt ≈ 27 °C and needs relative humidity above ~50–80% — too dry and the mycelium stalls, exactly as it does in a real incubation room. The colonization front here spreads outward from seed points through the substrate grid, cell by cell, matching that logistic curve.
ρ(P) = ρ_sub·(1−P) + ρ_bound(P)·P [bulk density]
σ(P) = σ_max · P^2.2 [compressive strength,
percolation-like exponent —
strength only develops once
hyphae bridge neighboring cells]
Fiber content trades off the mix: more hemp hurd lowers final density but raises fracture toughness and σ_max, since the long fibers reinforce the hyphal binder — the same principle used by real mycelium-packaging producers (Ecovative, MOGU and others) as a compostable, carbon-light substitute for expanded polystyrene (EPS) foam. The avoided-CO₂ estimate uses illustrative cradle-to-gate emission factors (~3.5 kg CO₂e/kg for virgin EPS vs. ~0.5 kg CO₂e/kg for a mycelium composite) applied to the block's current mass.
- Temperature / Humidity — set r(T,H), the instantaneous colonization rate.
- Fiber content — blends sawdust (fine, denser) toward hemp hurd (coarse, lighter, stronger once bound).
- Pause / Reseed batch — freeze the clock, or start a fresh mold with new random spore points.