Jacquard Loom Shed

2D companion of the 3D Jacquard loom: every card row decides which warp threads rise, and the geometry of the shed decides how hard they are pulled.

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Apparatus

Model checks

The science

What is modelled

A Jacquard head lets each warp thread be raised on its own. A row of the card strip is a 16-bit instruction: a punched hole lets a hook be lifted, a blank holds it down. When the shed opens, a raised thread is pulled up by h at the heddle eye while the cloth fell stays put, so its length grows from L to the hypotenuse and the yarn tension rises. The shed timing and the diamond, wave and twill programmes are those of the 3D page; the yarn stiffness and tension scale are assumed values.

Equations

  • Thread length s = sqrt(L2 + h2), extension δ = s - L, strain δ/L.
  • Tension T = T0 + EA δ / L with EA = 40 N (assumed cotton-like yarn) and T0 = 0.015 N x tension setting.
  • Lifting work per thread W = ∫ T (y/s) dy = T0δ + EA δ2/(2L).
  • Shed angle atan(h / L); cloth speed rpm x pick spacing.

Checks run in the page

  • Polyline length of the lifted thread against the hypotenuse.
  • Numerical lifting work against the closed form.
  • Hook counts by rows and by columns, and the longest float of plain weave and twill.
  • A 60 s stepping of the cycle phase against rpm x pitch.

Honest simplifications

Linear elastic yarn, a symmetric shed that lifts raised threads by half the shed height, no friction in the heddles, no beat-up force and no yarn crimp. The yarn stiffness and the tension scale are illustrative, not machine calibration.

What to try
  • Press Fast and slack and watch the tension graph: a short heddle distance and a tall shed pull the thread hard.
  • Press Plain weave and then Long twill floats, and compare the longest float figures.
  • Raise the shed height and see peak tension grow faster than linearly when the distance is short.
Hooks raised on each card
Thread tension over one pick cycle
Peak thread tension against shed height
Cloth produced per hour against loom speed
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