Geneva drive - 2D top view

Watch the pin enter a slot, index the wheel by 2 pi / N and lock it. Same kinematics as the 3D mechanism.

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Mechanism

More slots mean a shorter dwell but a gentler start and stop.

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The science

How a Geneva drive indexes

A driver turns continuously. Once per revolution its pin enters a radial slot of the driven wheel, turns the wheel by exactly 2π/N and leaves; a circular lock disc then holds the wheel still until the next entry. With N slots the geometry is fixed by λ = sin(π/N), the ratio of the crank radius to the centre distance (60 mm here).

Kinematics

With the driver angle θ measured from the line of centres, the wheel angle is ψ = atan2(λ sinθ, 1 − λ cosθ). Differentiating gives the speed ratio ωwheel/ωdriver = λ (cosθ − λ) / (1 − 2 λ cosθ + λ2), which starts from zero at entry (the pin arrives at a right angle to the slot, so there is no impact), peaks at λ/(1 − λ) on the line of centres and returns to zero at exit. The acceleration ratio λ (λ2 − 1) sinθ / (1 − 2 λ cosθ + λ2)2 is not zero at entry, so the jerk is infinite there: the reason Geneva drives are limited in speed.

Dwell and the number of slots

The pin is engaged while the driver is within ±(90° − 180°/N) of the line of centres, so the wheel moves for a fraction (N − 2)/(2N) of each revolution and dwells for (N + 2)/(2N). More slots give gentler peak acceleration but a shorter dwell; a 3-slot drive has the longest rest and the harshest motion.

Honest simplifications: rigid parts without clearance, friction or wear, a constant driver speed, and a lock disc drawn as a simple relieved circle (the 3D page uses an exactly conjugate profile). The kinematics are exact for the ideal geometry.

What to try
  • Switch between 3, 4, 6 and 8 slots and watch the dwell fraction and the peak acceleration graph change.
  • Raise the driver speed: acceleration grows with the square of the speed, so fast drives need more slots.
  • Use Reverse crank: the wheel always turns opposite to the driver.
  • Show the slot centre lines and check the pin enters exactly when its arm is perpendicular to the slot.
Speed and acceleration ratio over one engagement
Dwell fraction and peak speed ratio against N
Wheel speed in time