Cable Car Drive Terminal

2D twin of the 3D cable-car terminal: the 3D page lets you take the terminal apart, here we ask how the bullwheel actually grips the rope.

Presets

Playback

Rope, wheel and load

The rope is driven by friction alone. The tension can rise by a factor e^(mu theta) around the wheel, no more; beyond that the rope slides.

Model checks

The science

What is modelled

A detachable-gondola terminal drives the haul rope by friction around a lined bullwheel. A hydraulic tensioner holds the slack side at a set tension and the motor torque adds the difference to the tight side, which carries the loaded uphill cabins. The page combines the Euler-Eytelwein friction relation, the force balance of the line and the motor and brake mechanics. Rope speed, tensioner and brake ranges follow the 3D page's sliders.

Equations

  • Capstan T1 / T2 <= e^(mu theta), so the largest drive force is T2 (e^(mu theta) - 1).
  • Drive force F = (m_up - m_down) g sin(alpha) + c_r g cos(alpha) m_total.
  • Shaft power P = F v / eta; wheel speed n = v / (pi D).
  • Motor torque F (D/2) / (i eta).
  • Braking a = (F_brake + F) / m_total, s = v2 / 2a; the brake force is limited to the friction capacity.

Checks run in the page

  • Capstan law by integrating the tension around the wrap.
  • The slip threshold by bisection.
  • Emergency stop by time stepping.
  • Gear and wheel kinematics and a marker moved round the rope loop.

Honest simplifications

A quasi-static model: constant rope tension on the slack side, no rope elasticity or creep, no tensioner dynamics, a single friction coefficient (no wet or worn lining model), a lumped rolling resistance of 0.02 and efficiency of 0.9, a 800 m line with equal ropes, rope and cabin masses as typical values, no wind and no cabin swing. Real ropeways have certified safety factors and redundant brakes.

What to try
  • Press Slippery lining (wet) and watch the safety factor fall below 1 as the rope slides.
  • Press Low tension: the slack-side tension sets how much force the wheel can pass.
  • Raise the brake force beyond the slip limit and see the stopping distance stop improving.
Rope tension around the wheel
Largest transmittable force against friction
Shaft power against rope speed
Stopping distance against brake force
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