Bucket-Wheel Reclaimer

2D twin of the 3D stacker-reclaimer: the same plant model, plus the textbook wheel and belt capacity equations.

Presets

Playback

Machine settings

The digging wheel and the conveyor are in series: the slower of the two fixes the tonnes per hour.

Mode

Model checks

The science

What is modelled

A bucket wheel on the end of a boom digs ore and drops it on a belt. Each bucket delivers its fill once per revolution; the belt carries a cross-section of material at belt speed. The slower stage limits the line.

Equations

  • Wheel tip speed u = pi D n / 60.
  • Wheel capacity Q_w = 60 n z V k rho (t/h) with z buckets of volume V and fill k.
  • Belt capacity Q_b = 3600 S v rho; throughput min(Q_w, Q_b).
  • Lift power P = Q g H / eta.

Checks run in the page

  • Tip speed from diameter and rpm.
  • Bucket discharges counted over two minutes.
  • Which stage limits the flow.
  • The 3D plant model doubles its throughput when wheel speed doubles.

Honest simplifications

The plant model is the 3D page's illustrative one; bucket count, bucket volume, fill, belt cross-section and lift height are invented for teaching. No cutting forces, pile geometry, boom dynamics or wear are modelled.

What to try
  • Press Fast wheel, slow belt: the belt becomes the bottleneck.
  • Press Slow wheel, fast belt: now the wheel limits.
  • Raise the bulk density: both capacities grow in tonnes per hour.
Throughput against time
Capacity against wheel rpm and belt speed
Capacity against bulk density
Lift power against throughput
Made with 🤖 ChatGPT